What Are The Differences Between Semi-Automatic And Automatic Labeling Machines?
It goes without say that the automatic label applicator will be faster compared to the semi-automatic one if you consider their names. However, you should know that there are many differences apart from the speed. Selecting the right machine will be possible if you consider the design of the machine, the types of packages you want to label, the types of labels you use and the speed of your line of production. Although both machines have automatic label application, the differ in how they are activated and loaded. Lined up containers are applied on labels by a semi-automatic applicator.
Hand-loading the machine is done for small batches of small products, fast labeling is achieved by incorporating it in your production line. Application of the label is achieved through a worker operating a switch or a connected machine to trigger the semi-automatic machine. Automatic label machines will have a system for positioning the containers to be labeled on the other hand. In existence are automatic label applicators that can reposition the container numerous times to so that it can be labeled severally. If you want to find the right equipment, you should balance the upfront-costs with the machine’s operating costs while considering its flexibility.
The price of semi-automatic applicators is less compared to that of automatic machines. With the semi-automatic, you will need to employ a worker to operate the machine, hence increased operation costs. The human intervention needed by fully automatic machines is less such as calibration. Semi-automatic labeling machines are constrained to one type of container, such as either rectangular or oval only. In existence are different models of semi-automatic machines for labeling various containers like wine bottles, cosmetic containers and e-liquid bottles.
If the machine is more specialized, less time will be required to set up. You will be allowed to change container sizes and shapes on the line of production if you use automatic machines because they accommodate various products. Configuring the machine for different containers and label will take some time. Only one label can be applied by a semi-automatic machine; this is their design. Multiple label application can be done if you come up with clever spool design.
Due to the increased positioning, the labeling errors will be increased. The machine is fitted with sensors responsible for detecting the label position. Light sensors will be the best for plastic, foil and paper labels. When selecting between the two designs, speed is not very important. In the market, there are types of semi-automatic machines that have the same rate as automatic label applicators. You should bear in mind that automatic achiness are often used for high-speed production. What will determine the application rate in semi-automatic machines is the container type and label size.